Uncovering Laser cladding costs: What do you need to know before investing?
First of all, we must know that the cost competitiveness of laser cladding is very strong, we usually hear customers say: “I am very interested in your home laser cladding, but the equipment is too expensive”, in fact, it is not so, let me take you to understand the cost involved in using the system.
1. The use of laser cladding machine
Laser cladding machine is mainly used for metal additive repair of parts to enhance their wear resistance, is a multi-functional additive manufacturing process, it has gained wide attention in all walks of life in enhancing the surface properties of parts. The technology is widely used in industries such as coal mining, machinery manufacturing, printing and food processing.
2. How much is the laser cladding machine?
(a) Laser cladding machine equipment investment price
Different types and brands of laser cladding machines will also greatly affect the initial price, the purchase of a laser cladding equipment, the price of $100,000 to $450,000 or more, the impact of the laser cladding machine price depends on the function of the laser system, size, laser power. Generally speaking, the price of small equipment is around $100,000, while the price of large equipment is as high as $200,000 to $300,000, such as the model with a robot arm or special features or even as high as $300,000 to $500,000.
(b) Laser cladding machine operating costs
When we own a device, we need to make a careful calculation to consider the operating cost of the device. It is usually composed of power consumption, materials, consumables and labor.
Power consumption: Especially when processing a longer and more complex process, the laser cladding machine consumes quite a lot of energy. (12kW laser cladding equipment, the maximum total power load of the main engine is 62KVA)
Material: metal surface reinforced material; Such as metal or powder, the cost can be a large part of the price, some high performance alloys are higher. (Powder or consumables can cost anywhere from $5 to $35 per kilogram.)
Consumables: Wear of tools and equipment during laser cladding, some materials may accelerate wear and need to be replaced more frequently, our common consumables are upper and lower protective lenses, powder blocks and powder delivery nozzles. (About $50 to $300 per unit, depending on the frequency of replacement.)
Labor: Even if the laser cladding machine has reached automation, it still needs technicians to operate and maintain, and they need to train relevant skills. (Labor varies by region, $15 – $40 per hour, review more)
(c) Laser cladding machine maintenance and repair costs
Maintenance: includes regular inspection and cleaning of the equipment to ensure that the machine can operate normally. (Usually about $5,000 to $12,000 per year, depending on the region.)
Maintenance: When the equipment parts are seriously worn for replacement maintenance, this part of the cost will be very expensive. (Usually calculated depending on the extent of damage, parts, repair costs range from about $1,000 to $5,000)
3. Is it worth buying laser cladding equipment?
The company is large and the usage rate is high, and the purchase of laser cladding technology machines is worthwhile. It can be used in different industries and can also help you save a lot of time and money.
However, if the company is small and the utilization rate of cladding equipment is low, outsourcing to other companies is the best choice to save costs.
4, where can I buy laser cladding equipment?
Mori Peak is the best place to buy laser cladding machines, a top company that has been in the industry for many years, providing high quality, high technology services at an affordable price to meet any requirements you may have. If there is any problem after the purchase of equipment, SENFENG LASER can provide excellent after-sales service and technical support.
5. Sum up
Choosing the right laser cladding requires a delicate balance between price and performance. Include the complexity of the machine, the operation requirements, the utilization rate of the equipment, analyze the specific application needs and weigh the advantages and disadvantages. Whether purchased or outsourced, laser cladding is an advanced solution that can provide lasting results.
